Disney Robot Clone – Cloning Humans in a Modern World – Humintell

Gizmodo.com reports they used 3D motion capture cameras, which can calculate the shape, density and composition of synthetic skin that can accurately mimic human facial expressions.

Reserachers stated,
We propose a complete process for designing, simulating, and fabricating synthetic skin for an animatronics character that mimics the face of a given subject and its expressions.

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